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Tolerance

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Precision grade 1: apply to all of the size of the tolerance
Precision level 2: suitable for an important dimension tolerance limit
Precision level 3: only certain size can meet the accuracy requirements, must be to reach a deal with manufacturer, may produce additional technical requirements and the cost of the special jig.
Annotation:1   GTA is the general casting tolerance; The same as DIN 1680 part 2
            2   In production, the tolerance of discrete range under the influence of material properties. For this reason, the tolerance of different series is suitable for the material of different categories:
 
              Group D material:                                                                                                        Precision grade
              Iron base alloy, nickel base alloy, cobalt base alloy, copper alloy                             D1 to D3
              
             Group A material:
             Aluminum and magnesium alloy                                                                                 A1 to A3
              
              Group T material:
              Titanium alloy                                                                                                                T1 to T3
  
1  Linear tolerance 
Nominal. D1 D2 D3 A1 A2 A3 T1 T2 T3
Dimension.range. Feld GTA Feld GTA Feld GTA Feld GTA Feld GTA Feld GTA Feld GTA Feld GTA Feld GTA
Up to 6 0.3 14 0.24 13.5 0.2 13 0.3 14 0.24 13.5 0.2 13 0.5 15 0.4 14.5 0.4 14
Over 6 to 10 0.36 0.28 0.22 0.36 0.28 0.22 0.6 0.4 0.4
Over 10 to18 0.44 0.34 0.28 0.44 0.34 0.28 0.7 0.5 0.44
Over 18 to 30 0.52 04 0.34 0.52 0.40 0.34 0.8 0.7 0.52
Over 30 to 50 0.8 14.5 0.62 14 0.5 13.5 0.8 14.5 0.62 14 0.5 13.5 1.0 0.8 0.62
Over 50 to 80 0.9 0.74 0.6 0.9 0.74 0.6 1.5 15.5 1.2 15 0.9 14.5
Over 80 to 120 1.1 0.88 0.7 1.1 0.88 0.7 1.7 1.4 1.1
Over 120 to 180 1.6 15 1.3 14.5 1.0 14 1.6 15 1.3 14.5 1.0 14 2.0 1.6 1.3
Over 180 to 250 2.4 15.5 1.9 15 1.5 14.5 1.9 1.5 1.2 2.4 1.9 1.5
Over 250 to 315 2.6 2.2 1.6 2.6 15.5 2.2 15 1.6 14.5 3.2 16 2.6 15.5  
Over 315 to 400 3.6 16 2.8 15.5   2.8 2.4 1.7 3.6 2.8
Over 400 to 500 4.0 3.2 3.2 2.6 1.9 4.0 3.2
Over 500 to 630 5.4 16.5 4.4 16 4.4 16 3.4 15.5   5.4 16.5 4.4 16
Over 630 to 800 5.2 5.0 5.0 4.0 6.2 5.0
Over 800 to 1000 7.2   5.6 4.6 7.2  
Over 1000 to 1250   8.8    
  
2  Tolerance of shape and position
1) Straightness and Linear shape
Nominal. D1 D2 D3 A1 A2 A3
Dimension.range. Feld. Fled. Fled. Fled. Fled. Fled.
Up to 6 0.15 0.12 0.10 0.20 0.18 0.15
Over 6 to 10 0.18 0.14 0.12 0.20 0.18 0.15
Over 10 to 18 0.25 0.20 0.15 0.20 0.18 0.15
Over 18 to 30 0.30 0.25 0.20 0.20 0.18 0.15
Over 30 to 50 0.40 0.35 0.25 0.30 0.25 0.20
Over 50 to 80 0.60 0.45 0.30 0.35 0.30 0.25
Over 80 to 120 0.80 0.60 0.45 0.50 0.40 0.30
Over 120 to 180 1.10 0.80 0.60 0.70 0.50 0.40
Over 180 to 250 1.50 1.15 0.90 0.90 0.70 0.55
Over 250 to 315 1.90 1.40 1.12 1.10 0.90 0.70
Over 315 to 400 2.40 1.80 1.50 1.35 1.10 0.90
Over 400 to 500 3.00 2.20 1.80 1.60 1.30 1.10
Over 500 to 630       1.80 1.50 1.30
Over 630 to 800       2.00 1.70 1.50
Over 800 to 1000       2.20 1.90 1.70
 
2) Flatness, surface shape, roundness
Nominal. D1 D2 D3 A1 A2 A3
Dimension.range. Feld. Feld. Feld Feld Feld Feld
Up to 6 0.20 0.15 0.12 0.20 0.18 0.15
Over 6 to 10 0.25 0.20 0.15 0.20 0.18 0.15
Over 10 to 18 0.40 0.30 0.20 0.25 0.22 0.18
Over 18 to 30 0.50 0.40 0.30 0.30 0.25 0.20
Over 30 to 50 0.60 0.50 0.40 0.40 0.30 0.25
Over 50 to 80 0.80 0.65 0.50 0.50 0.40 0.30
Over 80 to 120 1.00 0.80 0.65 0.65 0.50 0.40
Over 120 to 180 1.30 1.10 0.85 0.90 0.70 0.55
Over 180 to 250 1.80 1.15 1.20 1.15 0.90 0.75
Over 250 to 315 2.30 1.80 1.50 1.35 1.10 0.90
Over 315 to 400 2.90 2.30 1.85 1.60 1.35 1.10
Over 400 to 500 3.40 2.80 2.20 1.80 1.55 1.30
Over 500 to 630       2.00 1.80 1.50
Over 630 to 800       2.25 2.00 1.70
Over 800 to 1000       2.50 2.00 1.90
 

 
















3) Co-axiality, cylinder shape
Nominal. D1 D2 D3 A1 A2 A3
Dimension.range. Feld. Feld. Feld Feld Feld Feld
Up to 6 0.30 0.25 0.20 0.25 0.20 0.18
Over 6 to 10 0.35 0.30 0.25 0.25 0.20 0.18
Over 10 to 18 0.50 0.40 0.30 0.30 0.25 0.20
Over 18 to 30 0.60 0.50 0.40 0.40 0.30 0.25
Over 30 to 50 0.80 0.60 0.50 0.60 0.45 0.30
Over 50 to 80 1.10 0.80 0.60 0.80 0.70 0.45
Over 80 to 120 1.30 1.00 0.80 1.10 0.90 0.65
Over 120 to 180 1.80 1.40 1.10 1.15 1.30 0.90
Over 180 to 250 2.40 1.90 1.60 2.00 1.60 1.30
Over 250 to 315 3.00 2.50 2.00 2.40 2.00 1.60
Over 315 to 400 3.80 3.20 2.50 2.90 2.40 2.00
Over 400 to 500 4.40 3.70 3.00 3.50 3.00 2.50
Over 500 to 630            
Over 630 to 800            
Over 800 to 1000            
 


















4)Parallelism , symmetry         
Nominal. D1 D2 D3 A1 A2 A3
Dimension.range. Feld. Feld. Feld Feld Feld Feld
Less than 6
0.25 0.20 0.15 0.20 0.18 0.15
6 ~ 10 0.30 0.25 0.20 0.20 0.18 0.15
10 ~ 18 0.40 0.30 0.25 0.25 0.20 0.18
18 ~ 30 0.50 0.40 0.30 0.35 0.25 0.20
30 ~ 50 0.70 0.60 0.50 0.45 0.30 0.25
50 ~ 80 1.00 0.80 0.65 0.55 0.40 0.30
80 ~ 120 1.30 1.10 0.90 0.70 0.50 0.45
120 ~ 180 1.80 1.15 1.20 0.90 0.75 0.60
180 ~ 250 2.50 2.00 1.60 1.20 1.00 0.80
250 ~ 315 3.15 2.60 2.00 1.50 1.20 1.00
315 ~ 400 3.80 3.20 2.50 1.90 1.60 1.30
400 ~ 500 4.40 3.80 3.20 2.40 2.00 1.60
500 ~ 630       3.00 2.50 2.00
630 ~ 800       3.80 3.15 2.50
800 ~ 1000       4.80 4.00 3.20
 
3  Angle tolerance       
Nominal Dimension tolerance  Accuracy
1 2 3
Maximum dimension deviation

Point (cent)
 
mm/100mm

Point (cent)
 
mm/100mm

Point (cent)
 
mm/100mm
Up to 30 21
30
0.87 21
30
0.87 21
20
0.58
Over 30 to 100 21
30
0.87 21
20
0.58 21
15
0.44
Over 100 to 200 21
30
0.87 21
15
0.44 21
10
0.29
over 200 21
20
0.58 21
15
0.44 21
10
0.29
 Annotation:1)the nominal dimension range is determined by the shorter side
2)the angle may deviate in both direction
  
4  Radius of curvature
Nominal dimension
Range (mm)
 Accuracy grade
1 2 3
Up to  5 ±0.30 ±0.20 ±0.15
Over 5 to 10 ±0.45 ±0.35 ±0.25
Over 10 to 120 ±0.70 ±0.50 ±0.40
over 120 Linear

5  Tolerance of wall thickness
Length of smallest side of surface (lig3) in mm Material group D(Fe,Ni.Co and Cu alloys) in mm
 
Material group A(Al. Mg alloys) in mm
 
Material group T(Ti alloys) in mm
 
Up to  50 ±0.25 ±0.25 ±0.30
Over 50 to 100 ±0.30 ±0.30 ±0.40
Over 100 to 180 ±0.40 ±0.40 ±0.50
Over 180 to 315 ±0.50 ±0.50 ±0.60
over 315 ±0.60 ±0.60 ±0.70
 
6  surface quality  
Surface standards Material group D Material group A Material group T
CLA.(uich) RA(um) CLA(uich) RA(um) CLA(uich) RA(un)
N7 63 1.6        
N8 125 3.2 125 3.2    
N9 250 6.3 250 6.3 250 6.3
Zone N7,N8 and special surface must be agreed separately and entered in the drawing in accordance with DIN ISO1302. Unless otherwise agreed, N9 ( in shot-blasted state) is the normal delivery condition.
 
7  dimension for holes, blind holes and channels    
Or  Max. length or depth
through  Blind
2 to  4 =1×d =0.6×d
Over 2 to 6 =2×d =1.0×d
Over 6 to 10 =3×d =1.6×d
over 10 =4×d =2.0×d
 
8  dimension for slots and grooves  
 b(mm) width Greatest depth below
open closed
2 ~ 4 =1×d =0.6×d
2 ~ 6 =2×d =1.0×d
6 ~ 10 =3×d =1.6×d
over 10 =4×d =2.0×d
  
9  ISO8062
Dimension range  tolerance grade
over to 3 4 5 6 7 8 9 10 11 12 13 14 15 16
3 0.14 0.20 0.28 0.40 0.56 0.80 1.2 1.6 1.6 1.6 2.3
3 6 0.16 0.24 0.32 0.48 0.64 0.90 1.3 1.8 2.5 2.5 2.5
6 10 0.18 0.26 0.36 0.52 0.74 1.0 1.5 2.0 2.8 4.2 4.2
10 16 0.20 0.28 0.38 0.54 0.78 1.1 1.6 2.2 3.0 4.4 5.0
16 25 0.22 0.30 0.42 0.58 0.82 1.2 1.7 2.4 3.2 4.6 6.0 8 10 12
25 40 0.24 0.32 0.46 0.64 0.90 1.3 1.8 2.6 3.6 5.0 7.0 9 11 14
40 63 0.26 0.36 0.50 0.70 1.0